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Total Productive Maintenance Table of Contents


Table of Content
 

 

TPM Basics

  • Quality and Relevance
  • TQM
  • Lean Basics
  • Lean Value and Techniques
  • 5S
  • TPM Basics
  • TPM Principles

TPM Pillar 1 - Jishu Hozen (Autonomous Maintenance)

  • What is Jishu Hozen?
  • Goals of Jishu Hozen
  • Autonomous Maintenance Effects
  • Operator Skill Levels
  • Initial Clean
  • Manager’s Model and Pilot Teams
  • Visual Controls
  • Activity boards
  • The One Point Lesson (OPL)

TPM Pillar 2 - Kobetsu Kaizen or Continuous Improvement

  • What is Kobetsu Kaizen?
  • Equipment Losses
  • Causal Factor Relationships

TPM Pillar 3 - Planned Maintenance

  • What is Planned Maintenance?
  • Time-Based Maintenance
  • Usage-Based Maintenance
  • Condition-Based Maintenance
  • Predictive Maintenance
  • Closed-Loop Automation
  • Corrective Maintenance
  • Effective PM
  • Reliability Centered Maintenance

TPM Pillar 4 - Hinshitsu Hozen or Quality Maintenance (QM)

  • Quality Maintenance Basics
  • Quality Maintenance Principles
  • Quality Maintenance Analysis Tools
  • Quality Maintenance Stages
  • QM Aims
  • The Figure-of-Eight Method for Quality Maintenance

TPM Pillar 5 - Materials Planning, Design and Equipment Control

  • Maintenance Prevention
  • Early Equipment Management

TPM Pillar 6 - Education & Training

  • Need for Training and Development
  • Skills
  • Phases of Skills
  • Skill Evaluation

TPM Pillar 7 - Office TPM Pillar

  • Administrative TPM
  • P Q C D S M and Office TPM
  • Implementing office TPM

TPM Pillar 8 - Safety, Health and Environment

  • Safety, Health & Environment Basics
  • Why-Why Analysis
  • Industrial Accident Phases
  • Environmental Safety
  • A Case Study

Preventive and Predictive Maintenance

  • Preventive Maintenance:
  • Designing a Preventive Maintenance Program
  • Preventive Maintenance Tools
  • Predictive Maintenance
  • Predictive Maintenance Technologies
  • Predictive Maintenance Working
  • Data preparation for predictive maintenance
  • Modeling Techniques for Predictive Maintenance
  • Training, validation, and testing methods for predictive maintenance

Equipment Failures

  • Age-related failure mode
  • Non-age-related failure mode
  • Failure Analysis Tools
  • Five Whys
  • Ishikawa/Fishbone Diagram
  • Cause-and-Effect Analysis/Causal Factor Tree
  • Failure Modes and Effects Analysis
  • Fault or Logic Tree Analysis
  • Barrier Analysis
  • Change Analysis/Kepner-Tregoe
  • Statistical Tools
  • Data Analytics

Overall Equipment Effectiveness (OEE)

  • What is OEE (Overall Equipment Effectiveness)?
  • OEEE Example
  • The Six Big Losses
  • SMED

Implementing TPM

  • Impediments
  • TPM Implementation Phases

Spare Parts Management

  • What is Spares parts management?
  • Spares Parts Inventory Analysis

Team Management

  • Team Building
  • Team Communication
  • Team Socializing
  • Team Culture
  • Team Motivation

Change Management

  • Overview of Change Management
  • Recognizing Obstacles to Change
  • Introducing Change
  • Managing Change
  • Eight-Step Change Management Process
  • Strategies for Effective Implementation of Change
  • Leading Change
  • The CHANGE Model
  • Leading through Change



Apply for certification

https://www.vskills.in/certification/quality/total-productive-maintenance-certification

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