Certified Six Sigma Green Belt Professional Table of Contents


Table of Content
 


Module 1. Six Sigma and Organizational Goals

  • History and Evolution of Six Sigma
  • Introduction to Six Sigma
  • Characteristics of Six Sigma    
  • Improvement Process and Transfer Function    
  • Contributions to Six Sigma    
  • Six Sigma Projects    
  • Six Sigma Business Processes    
  • Organizational Drivers    
  • Organizational Metrics and Process Improvement    

Module 2. Lean Principles and Six Sigma Projects    

  • Introduction to Lean Principles    
  • Lean Principles and Concepts    
  • Application of Lean Six Sigma    
  • Theory of Constraints (TOC)    
  • Valuable and Non-Valuable Activities    
  • Value Stream Mapping    

Module 3. Design for Six Sigma and FMEA

  • Design for Six Sigma (DFSS)    
  • DFSS and Six Sigma Methodology    
  • DFSS Methodologies    
  • Failure Modes and Effects and Analysis (FMEA)    
  • Risk Priority Number (RPN)    
  • Design FMEA and Process FMEA    

DEFINE PHASE

Module 4. Six Sigma  - Project Identification

  • Six Sigma Project and Methodology    
  • Six Sigma Benchmarking    
  • Components of a Process    
  • Input and Output - Process Variables    
  • Project Stakeholder in Six Sigma    

Module 5. Voice of the Customer in Six Sigma    

  • Voice of the Business and Voice of the Customer    
  • Process of Collecting Customer Data    
  • Effective Data Collection Techniques    
  • Customer Requirements and QFD    
  • House of Quality (HOQ)    
  • HOQ Matrix    

Module 6. Six Sigma and Project Management    

  • Six Sigma - Project Charter    
  • Six Sigma - Project Scope    
  • Project Metrics - Six Sigma    
  • Project Planning Tools    
  • Project Documentation in Six Sigma    
  • Project Risk Analysis    

Module 7. Six Sigma Management and Planning Tools

  • Affinity Diagrams    
  • Interrelationship Digraph    
  • Tree Diagram    
  • Prioritization Matrices    
  • Matrix Diagrams    
  • Process Decision Program Charts (PDPC)    
  • Activity Network Diagrams    

Module 8. Six Sigma Performance Metrics

  1. Performance Metrics
  2. Defects Per Unit (DPU)    
  3. Defects Per Million Opportunity (DPMO)    
  4. Rolled Throughput Yield (RTY)    
  5. Process Capability Indices
  6. Cost of Poor Quality (COPQ)    

Module 9. Project Team Dynamics and Performance    

  • Six Sigma Teams    
  • Roles and Responsibilities of Six Sigma Team    
  • Six Sigma Team  - Roles and Responsibilities    
  • Challenges of a Team    
  • Tools of Six Sigma    
  • Team Communication in Six Sigma    

MEASURE PHASE

Module 10. Process Analysis and Documentation

  • Measuring Processes    
  • Process Mapping    
  • Process of Documentation    

Module 11. Probability and Statistical Distribution    

  • Probability and Events    
  • Rules of Addition and Multiplication    
  • Permutation and Combinations    
  • Statistical Distributions
  • Binomial and Poisson Distribution    

Module 12. Data Classification, Sampling and Collection 

  • Data Types and Measurement    
  • Data Sampling Methods    
  • Six Sigma Data Collection Methods    
  • Strategies of Data Collection    

Module 13. Statistical and Graphical Presentation

  • Fundamentals of Statistics    
  • Measures of Central Tendency and Dispersion    
  • Frequency Distribution    
  • Graphical Methods    

Module 14. Measurement System Analysis    

  • Measurement System Analysis    
  • Precision in Measurement Systems    
  • Measurement Accuracy – Bias Study    
  • Measurement Accuracy – Linearity Study    
  • Percent Agreement    

Module 15. Performance and Process Capability Measurement

  • Measuring Process Performance
  • Process Capability Studies    
  • Indices of Process Capability and Performance    
  • Long-term Capability and Sigma Level    

ANALYZE PHASE

Module 16. Six Sigma - Hypothesis Tests for Variances and Proportions    

  • Paired Comparison T-Test    
  • Test for Variance    
  • Hypothesis Tests for Proportions    
  • ANOVA    
  • Chi-square Test    

Module 17. Six Sigma - Hypothesis Testing and Tests for Means    

  • Introduction to Hypothesis Testing    
  • Confidence Interval and Error Types    
  • Power and Sample Sizes
  • Process - Hypothesis Testing    
  • One Sample Tests for Means    
  • Two-sample t-test for Means (Pooled)    

Module 18. Six Sigma - Multi-vari Studies, Correlation, and Linear Regression    

  • Multi – Variation Analysis    
  • Variation in Six Sigma    
  • Correlation and Correlation Coefficient    
  • Causation and Statistical Significance    
  • Linear Regression    

IMPROVE PHASE

Module 19. Six Sigma - Root Cause Analysis and Waste Elimination    

  • Root Cause Analysis    
  • Waste Reduction    
  • Tools of Waste Reduction    

Module 20. Design of Experiments    

  • Introduction to Design of Experiments    
  • Important Concepts in DOE    
  • Types of Effects    

Module 21. Six Sigma - Cycle Time Reduction and Kaizen Blitz    

  • Cycle Time Reduction
  • Methods of Cycle Time Reduction    
  • Kaizen and Kaizen Blitz    

CONTROL PHASE

Module 22. Six Sigma - Control Charts    

  • Key Elements and Types of Control Charts    
  • Handling Control Charts    
  • Standard Control Charting Process    
  • Variable Data and Control Charts    
  • Attributes of Data and Control Charts    

Module 23. Six Sigma - Lean Tools for Process Control    

  • Total Productive Maintenance(TPM)    
  • Visual Factory    
  • Process of Applying Control Tools in Service    

Module 24. Six Sigma - Statistical Process Control and Control Plans

  • Introduction to Statistical Process Control (SPC)
  • Control Charts and Variations    
  • Selecting Variables for SPC    
  • Rational Subgrouping    
  • Developing and Implementing Control Plan 


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