Module 1. Reliability Strategy and Business Management

• Reliability Benefits
• Quality and Reliability
• Customer Needs Assessment
• Project Management
• Maintenance Budgeting and Cost Control
• Maintenance Benchmarking and Best Practices
• Risk Management and Business Continuity

Module 2. Reliability Program Management

• Reliability Program Basics
• Product Life Cycle and Cost
• Design Evaluation
• Reliability Training Program

Module 3. Product Safety, Ethics and System Safety Programs

• Ethical Issues
• System Safety Program

Module 4. Statistics and Probability

• Basic Terminology
• Probability Distribution
• Statistical Process Control
• Process Reliability and Variation Reduction

Module 5. Statistical Inference

• Parametric Point and Interval Estimates
• Statistical Interval Estimates
• Hypothesis Testing
• Bayesian Technique

Module 6. Reliability Design and Proactive Analysis Techniques

• Use Factors
• FMEA for Design (design-phase application)
• FMECA for Design (design-phase application)
• FTA for Design (design-phase application)
• Robust Design
• DFX (Design for Excellence)
• FRACAS — Failure Reporting and Corrective Action Setup

Module 7. Parts Selection, Control and System Specifications

• Selection and Control
• Establishing Specifications

Module 8. Reliability Modeling

• Block Diagrams and Models
• Simulation Techniques

Module 9. Reliability Predictions

• Part Count Prediction and Stress Analysis
• Reliability Predictions
• Reliability Allocation

Module 10. Reliability Test Planning

• Test Planning
• HALT Test
• HASS
• Reliability Test Types
• Test Environment Considerations

Module 11. Development Testing

• Accelerated Life Tests
• Step-Stress Testing
• Reliability Growth Testing
• Software Testing

Module 12. Product Testing

• Demonstration Testing
• PRAT
• Stress and Attribute Testing

Module 13. Maintainability Management and Work Management

• Planning
• Maintenance Strategies and Allocation
• Reliability-Centered Maintenance (RCM)
• Preventive Maintenance Planning and Scheduling
• Work Order Prioritization and Backlog Management
• Shutdown and Turnaround Management
• Availability Tradeoffs

Module 14. Maintainability Analysis

• Maintenance Time Distributions
• PM Analysis
• CM Analysis
• Condition Monitoring and Predictive Maintenance (PdM)
• Overall Equipment Effectiveness (OEE)
• Production Uptime and Asset Utilization
• Testability

Module 15. Manufacturing Process Reliability

• Process Reliability Fundamentals
• Six Sigma and Lean Maintenance Concepts
• Total Productive Maintenance (TPM)
• Production Loss Analysis

Module 16. Data Collection

• Data Types and Sources
• Collection Methods
• Data Management

Module 17. Data Analysis and Corrective Action

• Summarization
• Preventive and Corrective Action
• Root Cause Analysis (RCA)
• Effectiveness Measure

Module 18. Field Failure and Data Analysis Tools

• FMEA for Operational Failure Analysis (field/operational application)
• FMECA for Criticality and Risk Ranking
• FTA for Root Cause Investigation
• STA (Sneak Tree Analysis)
• FRACAS — Field Data Tracking and Trend Analysis

Module 19. Reliability Culture and Organizational Leadership

• Building a Reliability-Centered Culture
• Change Management in Maintenance Organizations
• Team Building and Cross-functional Collaboration
• Continuous Improvement — Kaizen and TPM
• Reliability Training and Competency Development

Module 20. Reliability Governance, Standards and Compliance

• Reliability Management Basics
• Corporate Reliability Policy
• Integrated Reliability Program
• Reliability and Cost
• Work Order Management and CMMS
• Asset Management and ISO 55000
• Key Performance Indicators (KPIs) for Maintenance
• ISI and BIS
• Law and Reliability

Apply for the certification

https://www.vskills.in/certification/certified-maintenance-and-reliability-professional