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5S Table of Contents


Table of Content
 

 

5S Basics

  • Quality and Relevance
  • TQM
  • Lean Basics
  • Lean Value and Techniques
  • What is 5S
  • Why 5S?
  • 5S Benefits
  • Phase 1 - Sort (Seiri)
  • Phase 2 - Set in Order (Seiton)
  • Phase 3 - Shine (Seiso)
  • Phase 4 - Standardize (Seiketsu)
  • Phase 5 - Sustain (Shitsuke)
  • 5S History

Wastes

  • Mudas or Waste
  • Waste Elimination Techniques
  • Muda Removal

Sort

  • Definition
  • Need for Sort
  • How to Sort
  • Unneeded Items
  • Disposal Methods
  • Red Tag Method
  • Practicing SORT

Set in order

  • Set in Order Definition
  • Benefits
  • Set in order Importance
  • Issues Addressed by Set in order
  • Examples – Set in Order
  • Standardization
  • Visual Controls
  • Implementing Set in Order
  • 5S Map Based Implementation
  • Practicing Set in Order

Shine

  • Definition – Shine
  • Need for Shine
  • Implementing Shine
  • Practicing Shine

Standardize

  • Definition – Standardize
  • Relevance of Standardize
  • Implementing Standardize
  • Prevention
  • Practicing Standardize

Sustain

  • Sustain Definition
  • Issues Addressed by Sustain
  • Importance of Sustain
  • Implement Sustain
  • Sustain Tools and Techniques
  • Practicing Sustain

5S Planning

  • Introduction
  • 5S Project Specification
  • 5S Project Structure
  • Establishing 5S Project Controls
  • PDCA
  • Preparing 5S Roadmap

5S Implementation

  • Impediments
  • 5S Implementation
  • 5S Implementation Steps
  • Guidelines for Implementing 5S
  • 5S Implementation Checklist
  • Sustaining Improvement
  • Self-Assessment Framework
  • Self-Assessment Methodologies
  • Audit and Review


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