Table of Content
Health Hazards and First Aid
- HEALTH HAZARDS
- Prevention Method
- Eye Protection – Prevention of Eye Injury
- Skin care
- FIRST AID
- Protective Clothing
- Helmets and Protective Hats
- Respiratory masks
- Graphical Symbols for Piping and Plant
- Scope
- Heat Transfer Equipment
- Vessels and Thanks
- Pumps and Compressors
- Solids Handling
- Drying
- Materials handing
- Prime movers
Conventional and non – conventional Energy source
- Conventional energy
- Non – Conventional Energy or Renewable Energy
- Pollution
- Pollutant
- Classification of pollutants
- Types of pollution
Fire Prevention and Fire Fighting Equipments
- Fire classification
- Fire Extinguisher
- Types of Extinguishing Agents
Introduction to metrology
- Metrology
- Objective of metrology
- Terminology used in metrology
- SI types of measurement
Selection of instrument
- Care ,use and maintenance of the instruments
- Outside Micrometers
- Frame
- Barrel/sleeve
- Thimble
- Spindle
- Anvil
- Spindle lock-nut
- Graduations of metric outside micrometer
- Reading dimensions with outside micrometers
- Reading micrometer measurements
- Inside Micrometer – METRIC
- Measuring the size of a bore or hole
- Measuring the distance between internal parallel surface
- Three –Point internal micrometer
- Depth Micrometers
- Constructional features
- Graduation and least count
- Uses of depth micrometer
- Combination set
- Square head
- Centre head
- Protector head
- Vernier calipers
- Fixed jaws
- Movable jaws
- Vernier slide
- Beam
- Depth bar
- Thumb lever
- Vernier scale
- Main scale
- Graduations and reading of vernier calipers
- Vernier calipers
- Vernier Principle
- Determining the least count of vernier calipers
- Reading vernier measurements
- Vernier micrometer graduation and reading
- Vernier micrometer
- Construction and graduation
- Vernier height Gauge
- Specific uses of vernier height gauge
- Parts of vernier height gauge and their functions
- Deal test indicators
- Principle of working
- Types important features of dial test indicators
Safety Fitting and Measurement
- What is an accident?
- Causes for accidents
- Safety attitudes
- Responsibilities
- Rules and procedure at work
- Safety signs
- Prohibition signs
- Mandatory signs
- Warning signs
- Information signs
- Question about your safety
- Safety Practice – Fire extinguishers
- EXTINGUISHING OF FIRE
- Types of fire extinguishers
Elements of a File
- Parts of a file
- Shapes of files
- Common files of file
- Pinning of files
- Major parts of a hammer
- Application of hammer
- Specification
Types of making punches
- Centre punch
- Prick punch
- Try square
- Marking Media
- Different Marking Media
Jenny Calipers
- Dividers
- Surface plates
- Surface plates
- Materials and construction
- Classification and uses
- Specifications
- Marking off tables
- Surface gauges
- Fixed type
- Angle plates
- Constructional features
- TYPES OF ANGLE PLATE
- Grades
- Angular measuring instruments (semi-precision)
- Bevel gauges
- Universal bevel gauges
- Bevel protractor
- Vernier bevel protractor
- PARTS
- Used of a vernier bevel protractor
- Graduations on universal bevel protractor
- The main scale graduations
- The least count of the vernier bevel protector
- Reading of universal bevel protector
- For reading acute set up
- For obtuse angle set up
Hacksaw frame and blade
- Hacksaw frame
- Solid frame
- Adjustable frame
- Parts of a hacksaw frame
- Parts of a hacksaw blade
- All-hard blade
- Flexible blade
- Pitch of the blade
- Staggered set
- Wave set
- Selection of blade
- Pitch selection
- Bench vice
- Types of vices
Drill (parts and functions)
- Point
- Shank
- Tang
- Body
- Flutes
- Land/margin
- Body clearance
- Web
Drill Angles
- Angles
- Point Angle/Cutting Angle
- Helix Angle
- Rake Angle
- Clearance Angle
- Chisel Edge Angle/Web Angle
- Designation of drills
- Drilling defects and causes
- Oversized holes
- Overheated drills
- Rough holes
- Unequal flow of chips
- Broken drill or split web
- Chisel
- Parts of chisel
- Angles of chisel
- Point angles and materials
- Rake angle
- Clearance angle
- Radius gauges
Countersinking
- Angle for countersinking
- Countersink hole sizes
- Counter bores sizes and specification
- Spot facing
Reamers
- Classification of reamers
- Parts of a hand reamer
- Hole size for reaming
- Calculating drill size for rammer
- The pillar drilling machine
Drill-holding devices
- Drill chuck
- Work holding device
- The machine vice
- Cutting speed and rpm
- Feed in drilling
The Indian standard system of limits and fits –terminology
- Basic size
- Actual size
- Limits of size
- Maximum limit of size
- Minimum limit of size
- Hole
- Shaft
- Deviation
- Upper division
- Lower deviation
- Actual deviation
- Zero line
- Fundamental deviation
- Tolerance size
Fits and their classification as per the Indian standard
- Fit
- Clearance
- Maximum clearance
- Minimum clearance
- Interference
- Maximum interference
- Transition fit
- Hole basis system
- Shaft basis system
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