Certified Lean Manufacturing Professional

Certify and Increase Opportunity.
Be
Govt. Certified Lean Manufacturing Professional

Lean manufacturing focuses on lean philosophy which is about the elimination of waste in all forms at the workplace. Specific lean methods include just-in-time inventory management, Kanban scheduling systems, and 5S workplace organization. Manufacturing industries in these ever-competitive times face immense pressure to minimize turnaround time or cycle time, provide greater product variety, and maintain product quality with the most economical output. Hence, a system is needed which results in continual improvement and simultaneous extension of the bottom line profits without extreme initial costs or an increase in administrative costs. Lean Manufacturing systems, which implemented can serve this purpose in easing out manufacturing challenges. Let’s start learning more about Lean Manufacturing professionals and their work culture.

Lean Manufacturing: Roles and Responsibilities

Lean manufacturing takes a holistic view and instead of treating, each department as an individual firm the techniques bind all the involved departments to boost the overall organization’s performance. The lean manufacturing engineer is responsible for leading and deploying the best practices in the manufacturing organization. Moreover, they are responsible for reducing the tooling costs and improving the flow of material and setting up cycle times. Few factors which also support the application of lean manufacturing technique are

• Reduction of the administrative costs
• Reduction in inventory levels and storage space requirements as well
• Focuses on waste reduction
• Special emphasis on unnecessary cost generating points
• A better control over the day to day activities is deployed
• Reduction of the production cycle time
• Enabling offering of different variety by manufacturing flexibility
• Maintains quality standards whilst reducing costs
• Promotes environment-friendly practices
• Enables a safer work environment with improved employee morale

Vskills Lean Manufacturing Professional Certification

With this Certification, you will be able to grow and touch heights in your existing career. Moreover, students and professionals who are starting their careers will also benefit from this certification. To add on, with the demand for low-cost production rising, Manufacturing companies constantly look for Lean specialists to meet for low-cost production & increase profitability & efficiency.

Career as Lean Manufacturing Engineer

Want to discover career opportunities after learning about Lean Manufacturing? Here is one of the career paths for you. Let us discover career opportunities in the field of a Lean Manufacturing Engineer. 

Benefits of the Certification

• Lean Manufacturing Professional certification will help you grow in your career. Various public and private companies also hire Lean Manufacturing professionals for their process control and quality control departments.
• With this certification, you can work with top companies such as Philips India, Columbia Asia, Bosch, TCS, Bajaj Auto, Godrej Group, and Hindustan Unilever.

Vskills being India’s largest certification provider gives candidates access to top exams as well as provides after exam benefits. This includes:

• The certifications will have a Government verification tag.
• The Certification is valid for life.
• Candidates will get lifelong e-learning access.
• Access to free Practice Tests.

Test Details

• Exam Duration: 60 minutes
• Number  of questions: 50
• Maximum marks: 50
• Passing marks: 25 (50%).
• There is NO negative marking in this module
• It is an online examination.

Course Outline

Lean Basics

• Need for Lean Manufacturing
• Factors for Lean Manufacturing

Lean Manufacturing

• Origins of Lean Manufacturing
• Toyota Production System
• The Lean Process
• Mudas or Waste
• Waste Elimination Techniques
• Muda Removal

Value Stream Mapping

• VSM Basics
• VSM Primary Icons
• VSM Secondary Icons
• Developing the VSM
• Value Stream Mapping Benefits

5S

• 5S Stages
• 5S for Waste Elimination
• Impediments
• 5S Implementation

Role of Kaizen

• Introduction to Kaizen
• Kaizen Steps
• Kaizen and Lean Manufacturing

Single Minute Exchange of Die (SMED)

• Introduction to SMED
• SMED Benefits
• SMED Stages
• Implementing SMED

Kanban Card System

• Kanban Basics
• Kanban Card Control
• Kanban System Types
• Implementing Kanban
• Heijunka

One-Piece Flow Production System

• Introduction to One-Piece Flow Production System
• Benefits
• One-piece Flow Criteria
• Lean Manufacturing and One-Piece Flow Production System
• Implementation

Visual Management

• Benefits of Visual Management
• Visual Management Tools
• Implementation

Total Productive Maintenance

• TPM Principles
• Implementation of TPM

Implementation of Lean Manufacturing

• Preparing Roadmap

Preparatory Guide for Certified Lean Manufacturing Professional

It is really important to practice from the right resources. To help you in your preparation for Lean Manufacturing Professional Certification our team has curated a preparatory guide. Let’s get started:

Study Resource: Exam Objectives

For the Lean Manufacturing Professional Certification, the exam topics to refer to are:

• Lean Basics
• Lean Manufacturing
• Value Stream Mapping
• 5S
• Role of Kaizen
• Single Minute Exchange of Die (SMED)
• Kanban Card System
• One-Piece Flow Production System
• Visual Management
• Total Product Maintenance
• Implementation of Lean Manufacturing

Refer: Lean Manufacturing Professional Certification Brochure

Study Resource: Vskills E-Learning

For the Vskills Lean Manufacturing Professional Certification examination, our team has provided online study material. Also, this online material for this is regularly updated. Furthermore, e-learning is bundled with hard copy material which helps candidates to improve and update the learning curve for superior and better opportunities.

Refer: Vskills Lean Manufacturing Professional Certification Sample Chapter

Study Resource: Reference Books

To ease out your hunt for books we have provided a list of books which you can refer to:

• Gemba Kaizen: A Commonsense Approach to a Continuous Improvement Strategy
• Real Numbers: Management Accounting in a Lean Organization
• 5S for Operators: 5 Pillars of the Visual Workplace

Study Resource: Practice Test

It is important to practice sample papers. Practising sample test will help you analyze your weak areas and strengths. Moreover, you will be able to improve your answering skills that will result in saving a lot of time. So, make sure to find the best practice sources.

Prepare for Job Interview

Preparing for a role in lean manufacturing, then you must checkout these online interview questions which may help you in clearing the job interview. Checkout now and become job ready !