Requirement for a Redesign

A good layout can have a number of advantages and help overcome these issues:

  • Operating costs rise faster than throughput: If the layout is such that the pallets are lying in the way, the costs to move them and labour costs will increase.
  • Space available to conduct warehouse activities: A good layout can facilitate many activities in a proper fashion in a smaller space.
  • Congestion in the warehouse: WMS cannot work properly in case of congestion
  • Shipping errors and other service measurements: A bad layout can increase shipment errors and those other service measurements, such as line fill, tend to go down.
  • Order cycle time significantly will decrease.
  • Outside facilities ore being used: If the given warehouse is not enough, outside facilities should be used for complete customer satisfaction.
  • Inventory control/management issues will become easier to handle.

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