Material budgeting refers to the procedure of preparing material or purchase budget in terms of quantity and money value of materials to be procured in a specified time period. Not only does it helps in estimating the material prices over a period of time, but also analyses the material requirement. Material budgeting ensures low risk of inventory planning, highest purchase lead time, low transportation costs and better vendor relations.<\/p>\n\n\n\n
Direct Materials Budget<\/strong>: Proper material budgeting is of utmost importance, even when it comes to budgeting direct materials, which add up to the production cost of an organization. Correct budgeting can lead to better projections of direct material requirement. Here, direct materials (or simply, materials) refer to the supplies needed for manufacturing goods, and can also regarded as raw materials, stores, stock and productive materials.<\/p>\n\n\n\n Materials budget measures the materials to be purchased to fulfill the production budgetary requirements, and is generally presented in monthly or quarterly formats.<\/p>\n\n\n\n Total requirement for Raw Materials = for production + planned ending inventory<\/strong><\/p>\n\n\n\n Raw Materials to be purchased = total requirement \u2013 beginning inventory<\/strong><\/p>\n\n\n\n It is not possible to estimate the materials budget for every part component in inventory, as the estimation could be huge. As a matter of fact, it is customary to either make a rough estimation of amount of inventory required regarded as the total inventory, or expressed in terms of commodity type. Further, if you have an MRP software package with a planning module, you can perhaps create an appropriate materials budget by either of the means. The inclusion of the production budget into the planning module through this software helps create the expected materials budget for the ensuing period. In the absence of such software, the materials budget needs to be calculated manually.<\/p>\n\n\n\n For instance, Sharon Ltd. plans to manufacture an array of plastic goods, while 95% of its raw materials involve the purchase of plastic resin. Therefore, only one important commodity is of the prime concern here.<\/p>\n\n\n\n Sharon Limited – Materials Budget<\/strong><\/p>\n\n\n\n for the year ended December 31, 2011<\/strong><\/p>\n\n\n\n The planned ending inventory for raw materials at the end of each quarter is projected to be 20% of the total resin amount during the month, and so the ending inventory differs over a period of time, and rising as production requirements increase. The planned increase can be attributed to the fact that Sharon Ltd has difficulties in receiving resin from its vendor in a timely manner, and therefore, it maintains a safety stock of on-hand inventory. The purchasing department envisages the global demand to intrigue the resin price, which is why it includes a slight rise in priced into Quarter 3, carrying it forward to the Quarter 4.<\/p>\n\n\n\n Five Easy Steps to calculate Materials Budget<\/strong><\/p>\n\n\n\n Step 1: To start with, find out the exact amount of set of products to be manufactured. This stage is also known as the total order or the order size.<\/p>\n\n\n\n Step 2: Estimate the kind of raw materials you will require to manufacture your order. Identify the quantity as well as costing for each of the raw material requirements.<\/p>\n\n\n\n Step 3: The quantity identified in Step 2 will determine your total projected costs.<\/p>\n\n\n\n Step 4: The next step is to add costs for scraps or wastes removal, if any.<\/p>\n\n\n\n Step 5: Deduct the value of scrap materials which could be sold after manufacturing.<\/p>\n\n\n\n Material Consumption Budget<\/strong>: This is required after determining the production requirement. The material consumption budget is based on the volume of production. Material consumption per unit of output aids in preparing material consumption budget for various kinds of materials to be used by the output. Budgeted production volume multiplies with material per unit of output produces the budgeted material consumption which is thereafter multiplied with the purchase price per unit, and the budgeted material consumption value is as follows:<\/p>\n\n\n\n Material Purchase Budget<\/strong>: This is required by both manufacturing and merchandising companies.<\/p>\n\n\n\n For instance, manufacturing companies measures the quantity of materials to be purchased through production volume and inventory requirement. This along with the value of materials for the period budgeted and the materials inventory needed for sustenance. This is determined by considering the consumption for budgeted production volumes and opening and closing inventory requirement.<\/p>\n\n\n\n Merchandising companies, on the other hand, prepare merchandise purchase budget, based upon budgeted sales units as well as on opening and closing stock of merchandise, and expressed in terms of units as well as price.<\/p>\n\n\n\n<\/td> Quarter 1<\/strong><\/td> Quarter 2<\/strong><\/td> Quarter 3<\/strong><\/td> Quarter 4<\/strong><\/td><\/tr> Product A (units)<\/td> 5,000<\/td> 6,000<\/td> 7,000<\/td> 8,000<\/td><\/tr> x Resin\/unit (lbs)<\/td> 2<\/td> 2<\/td> 2<\/td> 2<\/td><\/tr> Total resin needed (lbs)<\/td> 10,000<\/td> 12,000<\/td> 14,000<\/td> 16,000<\/td><\/tr> + Planned ending inventory<\/td> 2,000<\/td> 2,400<\/td> 2,800<\/td> 3,200<\/td><\/tr> Total resin required<\/td> 12,000<\/td> 14,400<\/td> 16,800<\/td> 19,200<\/td><\/tr> – Beginning inventory<\/td> 1,600<\/td> 2,000<\/td> 2,400<\/td> 2,800<\/td><\/tr> = Resin to be purchased<\/td> 10,400<\/td> 12,400<\/td> 14,400<\/td> 16,400<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n <\/td> Product A<\/strong><\/td> Product B<\/strong><\/td><\/tr> Budgeted Production Units<\/td> xx<\/td> xx<\/td><\/tr> Add: Material Consumption \/ Output<\/td> xx<\/td> xx<\/td><\/tr> Budgeted Use of Materials<\/td> xx<\/td> xx<\/td><\/tr> Purchase Price Per Unit<\/td> Rs x<\/td> Rs x<\/td><\/tr> Budgeted Material Consumption Value<\/td> Rs xx<\/td> Rs xx<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n <\/td> Material A<\/strong><\/td> Material B<\/strong><\/td><\/tr> Budgeted Consumption Units<\/td> xxx<\/td> xxx<\/td><\/tr> Add: Required Closing Inventory<\/td> xxx<\/td> xxx<\/td><\/tr> Total Requirement<\/td> xxx<\/td> xxx<\/td><\/tr> Subtract: Opening Inventory<\/td> xxx<\/td> xxx<\/td><\/tr> Budgeted Purchase Quantity<\/td> xx<\/td> xx<\/td><\/tr> Budgeted Purchase Price Per Unit<\/td> Rs x<\/td> Rs x<\/td><\/tr> Budgeted Material Purchases<\/td> Rs xx<\/td> Rs xx<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n <\/td> Material<\/strong><\/td><\/tr> Budgeted Sales Volume<\/td> xxx<\/td><\/tr> Add: Budgeted Closing Inventory<\/td> xxx<\/td><\/tr> Merchandise Requirement<\/td> xxx<\/td><\/tr> Subtract: Opening Inventory<\/td> xxx<\/td><\/tr> Budgeted Purchase Quantity<\/td> xx<\/td><\/tr> Budgeted Purchase Price Per Unit<\/td> Rs x<\/td><\/tr> Budgeted Purchase Value<\/td> Rs xx<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n