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Apportionment of Overheads

Apportionment refers to the distribution of overheads among departments or cost centers on an equitable basis. In other words, apportionment involves charging a share of the overheads to a cost centre or cost unit. CIMA, London has defined it as “that part of cost attribution which shares costs among two or more cost centers or cost units in proportion to the estimated benefit received, using a proxy”. Apportionment is done in case of those overhead items which cannot be wholly allocated to a particular department. For example, the salary paid to the works manager of the factory, factory rent, general manager’s salary etc. cannot be charged wholly to a particular department or cost centre, but will have to be charged to all departments or cost centers on an equitable basis.

Primary distribution of overheads

Primary distribution of overhead involves allocation or apportionment of different items of overhead to all departments of a factory. This is also known as departmentalization of overheads. While making primary distribution the distinction between production departments and service departments disregarded since it is of little use. The distribution of different items of overhead in different departments is attempted on some logical and reasonable basis.

Basis of apportioning overhead expenses: It is stated that the total overhead expenses of a department comprises direct overhead expenses incurred in the departments itself as well as the apportioned overhead expenses of other service departments. Expenses directly incurred in the departments which are jointly incurred for several departments have also to be apportioned e.g. expenses on rent, power, lighting, insurance etc. In other words, common expenses have to be apportioned or distributed over the departments on some equitable basis. The following basis are most commonly used for apportioning items of overhead expenses among production and service departments.

BasisItems of Overheads
  
Floor area    Rent, rates and taxes paid for the building, air   conditioning, etc.
  
No. of employees or wages of each        Group  insurance,        canteen            expenses,   E.S.I. department        contribution, general welfare expenses, compensation and other fringe benefits, supervisions etc.
Capital values    Insurance and depreciation of plants, machinery and   Equipments.
Direct labour hours    Works manager’s remuneration, general overtime   expenses, cost of inter-department transfers etc.
No. of light pointsElectric light
Horse power of machines or machine hours    Electric power      
Audit feeSales or total cost    
Value or weight of direct materialStores overheads    
Weight, volume, tonne, mileDelivery expenses    

Re-apportionment of service department overheads (Secondary Distribution)

Normally products do not pass through service departments, but service departments do benefit the manufacture of products. Therefore, it is logical that product cost should bear and equitable share of the cost of service departments. The process of redistribution of the cost of service departments among the production departments is known as secondary distribution.

Criteria for secondary distribution

Following is a list of basis, which are frequently used for apportionment of cost of service departments among production departments:

Service department costs  Basis of apportionment  
Maintenance departmentHours worked for each department
Employment/personnel departmentRate of labour turnover or number of employees in each department
Payroll or time department    Direct labour hours, machine hours number of employees
Stores keeping department    No. of requisitions, quantity or value of materials.
Welfare departmentNo. of employees in each department.
Internal transport serviceTruck hours, truck mileage or tonnage.
Building service departmentRelative area of each department.    
Power houseFloor area, cubic contents

Methods of Re-apportionment or Re-distribution

At first expenses of all departments are compiled without making a distinction between production and service departments but, then, the expenses of the service departments are apportioned among the production departments on a suitable basis. It is also possible that expenses of one service department may also be apportioned in part to another service department to arrive at the total expenses incurred on the latter department, which will then be distributed among production department.

Following are the methods of re-distribution of service department costs to production departments:

A company’s production for the year ending 30.3.2013 is given below:

Illustration 1

Items  Production Departments   P1      P2      P3Office  Stores  Work-   shopTotal  
Direct Wages   Direct Materials          Indirect Materials        Indirect Wages            Area in Square Metres Book value of Machinery Total H.P. of Machinery Machine Hours Worked  20,000 25,000 30,000   30,000 35,000 45,000 2,000   3,000   3,000 3,000   3,000   4,000 200      250      300 30,000 35,000 25,000 15        20        25 10,000 20,000 15,000  –   – 1,000 10,000 150 – – –  –   – 2,000 10,000 100 – – –  –   – 2,000 5,000 250 15,000 5 5,000  75,000   1,10,000 13,000 35,000 1,250 1,05,000 65 50,000  

General Expenses:

Rent                             12,500

Insurance                    1,050

Depreciation                15% of value of machinery

Power                          3,800

Light                            1,250

You are required to prepare an overhead analysis sheet for the departments showing clearly the basis of apportionment when necessary.

Solution:

Overhead Analysis Sheet

Items  Basis of Apportionment  Production Departments P1          P2      P3  Service Departments   Office Stores Workshop                                  Total        
Direct Materials   Direct Wages Rent Insurance Depreciation Power Light     Apportionment of workshop O.H.     Apportionment of Stores O.H.   Apportionment of Office O.H.  Actual Actual Area Value of Machinery -do-   H.P. machine Area     Machine hour   Direct material     Direct wages  2,000 3,000 2,000     300 4,500   877 200  3,000 3,000 2,500     350 5,250   1,169 250  3,000 4,000 3,000     250 3,750   1,462 300  1,000 10,000 1,500     —   -150  2,000 10,000 1,000     —   -100  2,000 5,000 2,500     150 2,250   292 250  13,000 35,000 12,500     1,050 15,750   3,800 1,250  
12,877       2,765     3,573       3,373  15,519       5,530     4,168       4,217  15,762       4,147     5,359       5,060  12,650       –     –       ( – )  13,100       –     (-)13,100       12,650  12,442       (-)12,442     –       –  82,350       –     –       –  
  22,588    29,434    30,328    –    –    –    82,350
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